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MedTech Outlook | Monday, October 10, 2022
Determining the optimal components' lubricant for the device may increase the manufacturing throughput and the finished device's performance.
FREMONT, CA: In the operation theater or treatment room, friction and wear can adversely affect the operation of medical equipment, mainly if it does not work accurately, consistently, and effectively to finish a process. It is crucial to consider lubricating coatings throughout the early phases of design to solve these challenges. Without the qualities of dry lubricant coating technology, some medical gadgets would never realize their full potential. Finding a suitable lubricant coating for a medical device early in the planning phase is crucial to its success.
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Through heat curing or melt coating, the longevity of the PTFE-based dry lubricant coating may increase after its application. This bonds the lubricant to the component, making its surface harder and more permanent. Heating or melting the coating makes the dry lubricant entirely transparent, leaving behind an undetectable layer. Engineers and manufacturers must carefully evaluate the lubricant coating process when developing and creating medical equipment. A dry lubricant helps to the efficient fabrication of the components and their functioning, quality, and consistency. It is essential to contact the coatings supplier to determine which application-specific method is optimal. Few techniques include:
Dipping: This technique is often employed in high-volume manufacturing because it applies a uniform coating to any surface shape or size, even tiny, intricate items such as wire coils. Additionally, completed devices may dip into the carrier fluid dispersion for convenience. The coating level can modify by altering the concentration of PTFE particles in the fluid, the withdrawal rate, and the number of applications.
Wiping: Medium- to small-batch manufacturing often utilizes wiping or brushing. This approach is appropriate for components like rods, tubes, and sheets because it covers more extended, continuous surfaces. However, it may also utilize when just a tiny portion of a more significant object has to coat. Once applied with a brush, the carrier fluid dries quickly, leaving behind an even, constant, thin layer of dry lubricant.
Spraying: A spray is applied by utilizing a hand-held spray gun or automated spray heads. Typically, spraying is used to apply many thin coats, letting the surface dry between applications. Applying many thin applications over time is preferable to applying one thick coat since the latter takes longer to dry and might result in uneven coverage and poor adherence.
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